Advanced LDPE Film Pellet Making Machine for Plastic Manufacturing

Product Description

Product Description

PE HDPE LDPE LLDPE Film/Bag, PP/BOPP Film Pelletizing Recycling Machine Line
We provide machine testing by your raw material / Turn-key recycling system available!
Suitable to recycle: Industrial waste from production line(e.g. from film/bag/sheet making machine, un-used heavy printed film/bag), Clean dry plastic film/agricultural film/greenhouse film/tobacco film, etc. from Washing line

Product Parameters

Model	PTCS80	PTCS100	PTCS130	PTCS150	PTCS185
Screw diameter (mm)	80	100	130	150	185
L/D	18-42
Rotating speed (rpm)	10-150
Output (KG/h)	150-250	200-350	450-600	600-700	800-1200

Effect show

Specification Introduction

Model	PTCS Three-in-one plastic recycling machine
Final product	Plastic pellets
Recycling machine structure	Conveyor belt, crusher/compactor, extruder, pelletizing unit, water cooling unit, drying unit and storage drum, degassing unit, filter unit
Recyclable materials	HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, etc.
Capacity	200-1000/hr
Feeding system	Belt conveyor, clamp wheel set (optional)
Screw diameter	80~185mm(customized)
Screw length to diameter ratio	30/1, 32/1, 33/1, 34/1, 36/1 (customized)
Screw material	38CrMoAlA or Bimetal
Degassing hole	Double degassing hole, single degassing hole or no degassing hole (customized)
Filtering system	Double-cylinder filtration
Pellet type	Hot die-cutting type (water-ring cutting)
Cooling method	Water cooling
Voltage	Customization (for example: 480V 60Hz in the United States, 440V/220V 60Hz in Mexico, 380V 60Hz in Saudi Arabia, 415V 50Hz in Nigeria)
Optional accessories	Metal detector (S+S Germany), wheel set, color master batch and additive meter, centrifugal dehydrator
Delivery date	It takes 45~70 days to customize the machine.
Warranty	One year
After-sales service	Engineers can be dispatched to customers' overseas factories to assist in machine installation

Process

Belt conveyor:
Transfer plastic waste such as films, silk, woven bags to the pellet; the feeding speed of the conveyor belt according to the fullness of the compactor by the inverter.

Compactor:

1. The rotary blades at the bottom of the compactor and fixed blades on the wall cut plastic material into small flakes,Friction heat dries and pr-heats the flakes and makes them shrink .
2. This combined process of cutting drying and compacting enable stable and effective feeding for small bulk density plastics .
3. Inverter for compactor to adjust rotary speed of compactor ,meanwhile saves energy 10-15%.

  

Single screw extruder:
 

High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one.

Fliter:

Comparative advantages of large area net changer and plate type net changer:

1. larger filtration area 2-4 times, particle quality greatly improved
2. lower energy consumption :40-70 per cent lower energy consumption
3. the true meaning of no stop network without pressure fluctuations, water ring particles thickness more uniform.
4. higher durability and tightness
5. reduce filter mesh cost by 20% effectively
6. effectively prolong the time of network exchange, save manpower, reduce waste of raw material

Pelletizing:New European design water ring pelletizer, cutting speed of pelletizer controlled automatically by PLC according to the pressure of die head, which could achieve the uniform size for output pellets.

Drying system:
Centrifugal dryer match with hot air drying system

Smart Control cabinet:

HMI PLC control: ergonomic touch screen, easy operation, high stability, low late maintenance cost

Recipe memory

Remote diagnosis and data transmission

High safety protection: to protect personnel safety and equipment safety

Emergency stop protection (equipment stop in emergency situations)

limit switch

Protect the shell

High-speed transmission parts warning reminder (yellow paint, sign)

05 - Project Cases :



Why we are your reliable strategic plastic recycling machine partner?

Suzhou Polytec Machine focuses on R&D and manufacturing of complete set of waste plastic recycling and processing systems and has provided services to customers over 30 countries through high-quality customized solutions, professional real-time technology and after-sales service. 
POLYTEC is currently working on four directions: 
1. Waste plastic cleaning and classification: waste plastic films, bags, barrels, 
bottles, etc. are broken and cleaned, and plastics of different materials are separated, which are directly used in downstream industries such as recycled plastic granulation; 
2. Recycled granulation of waste plastics: recycled granulation after cleaning of factory materials and post-consumer plastics; 
3. Development of key machinery for recycling and recycling: R&D and manufacturing of key models for different materials in different industries, and provide key equipment for various process routes; 
4. Waste electronic waste treatment: Provide system-wide process design and development and reuse for the growing consumer electronic products. 
5. Design and implementation of project engineering: Our company provides guidance on plant design layout in the early stage of the project, and the overall installation of on-site water and electricity
 

Technology:

With Austrian Technology & Made in China
Complete machine range: waste plastic washing line and pelletizing line
Use our own factories to manufacture waste plastic recycling machines
With more than 15 national patents

 

 

Team: 

Our CEO with over 20 years' experience in international trade business 
Our staff with over 15 years' experience in machine R & D, manufacturing and testing field
Our assembling workers with over 5 years' experience in our industry
 

Certificates:

With CE certificate

 

Profession:

Customized machines are welcomed
Instructions and other files are equipped
The machine supports the third-party inspection for quality assurance
 

Services:

Perfect pre-sales service and after-sales service
Support machine testing by using customer's raw material
After-sales machine testing service is available. (Online instruction also available)
 

Sample projects:

We already provided machines for customers over 30 countries, such as Mexico, Peru, Australia, Poland, Greece, South Africa, Korea, India, etc.

 

Manufacturing Techniques

 

Exhibition

After-sales Service Show

Ordered Customer Show & Cooperated Brands

Commissioning & installation:

- After all machines are delivered to buyer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
- Seller will prepare for visa application for their engineer, who is responsible for guidance of machine installation and testing at Buyer's factory to meet normal operation requirements.
- Buyer will buy the round-trip air ticket for Engineer if visa application is approved. Buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation, and allowance of USD100 per day for each engineer.
- Engineer will give free training lessons to labors in Buyer's factory.
-  Buyer doesn't request installation and commissioning by seller engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by Buyer.
 

WELCOME to visit our factory or Sample Project - Seeing is believing!
Just contact us for more!

FAQ

1. Are you trading company or manufacturer?
We are factory.
2. Do you provide samples? is it free or extra?
Yes, we could offer the sample for free charge but do not pay the cost of freight.
3. Do you accept customization?
OEM can be acceptable. We can produce according to your indicators.
4. How long is your delivery time?
Generally it is 5 - 10 days if the goods are in stock. or it is 15 - 20 days if the goods are not in stock.
5. What is your payment terms?
T/T, Western Union, Paypal etc.