Bottle Grade 1000kg/H Pet Bottle Crush Washing Machine

Product Description

WASHING LINE FOR PET BOTTLE-FOOG GRADE/BOTTLE TO BOTTLE

RAW MATERIAL&PRODUCTS

DESCRIPTION

Raw materials:

Beverage bottles, mineral water bottle, food bottles/jars (salad dressing, peanut butter, honey, etc.).

01 — Project introduction 

PET is one of the most popular and used plastic packaging materials in the world. It is also one of the most dominant waste types in the ocean. However, used PET bottles should not be seen as waste, as they are 100% recyclable. The PET can be heated and molded into numerous shapes. It is a clean, safe, and convenient packaging method. This makes it easy and sustainable to turn PET packaging into a circular economy, also called a closed loop.

02 — Applicable materials

With more than 15 years of experience in PET recycling field, POLYTEC can provide a solution that meets your needs in value and efficiency. POLYTEC can treat different conditions of PET bottle: Beverage bottles, mineral water bottle, food bottles/jars (salad dressing, peanut butter, honey, etc.).

03 — Processing Flow :

 PET Bottle Recycling Process: De-baling→Metal Removal-→Label Removal--→Metal Removal--→Bottle Pre-washing→Optical Bottle Sorting→Manual Sorting→Crushing→Dust Removal-→Flotation Hot washing→Friction Washing→Rinsing→Flushing Washing→Drying→Dust Removal-→Optical Flakes Sorting→Blending→Online Inspection-→Packing

04 — Advantages

1. Solutions for diversification of input PET bottle bales.

2. Automatic de-baling technology, reduces labor, a strong bale breaking ability for high-density PET botle bales

3. Effective PVC label removal.

4. Pre-washing and hot washing process to ensure the cleanliness of rPET flakes.

5. The hot washing process reduces impurities content to achieve high stable and reliable quality of rPET flakes.

PRODUCT DETAILS

TROMMEL

LABEL SCRAPPING MACHINE

The caps,rings,metal,mud,sand,oversized bottles and regular size bottesare sepa-rated through multiple sieving to achieve effective multi-size and large capacity separation.(the mesh size can be customized)-Amaximum throughput of 10 tons/hour,with a missed sieving rate of<1%.

Remove-95%of the labels and -70%of the impurities on the botle surface-Consumable parts are lightweight and moduarized,allowing for itsquick replacement.wrapped bottles and deformed bottles.

PTC Wet Crusher

Pre-washing Tank

Wet grinding featured with unhindered feeding, stable output, low energy consumption, low noise, and firm structure is adopted in this production line.

It aims to wash away the dirt and adhesive labels on the surface of bottle scraps that are delivered to the washing machine after being scattered by the unpacking machine with high-temperature agentia to and deliver the washed bottles to the next process with the double screw.

Zig-zag label blower

Centrifugal Dewatering Machine

Removing label dust ,labels,powder Maximum separation efficiency ~99% -Target PVC label content <10PPM Depend on local raw material characteristics(thickness,label type)

Efficient aspiration guarantees high quality,cleaning-free mesh saves manpower Driven by the shaft of the de-watering machine,the rPET flakes reacha high-speed centrifugal state within the chamber,effectively removing water through the mesh.

Hot Washing System

Hot Washing System

Smart control washing process Smart chemical dosing feeder Smart adding flakes and come out Smart injecting steam water Smart set heating time

Smart control washing process Smart chemical dosing feeder Smart adding flakes and come out Smart injecting steam water Smart set heating time

High Speed Friction Washer

Floating Washing Tank

Usage :rub flakes and take dirty water out in case go to next step.

Remove caps,dust ,stone ,impurities chemicals.

PRODUCT PARAMETERS

Input capacity (kg/h)	Required area(m^2)	Install power (kw)	Required water (m^3/h)	Required steam (kg/h)	Required compressor air(m^2/min)	Man power
1000	1300	550	2	600	3	5
2000	1600	800	4	900	4.5	7
3000	2000	900	4.5	1300	6.5	8
6000	3000	1000	9	2300	12	11

WHY CHOOSE US

The Leader of china Plastic Recycling System

       

         500+                    23+
             Customers                National Patents

         6500m²              50+
             Factory Area              Well Trained Employee