New Design 3000 Kg/H Bottle Flakes Plastic Washing Recycling Machine FDA Approved

• Customization: Available
• After-sales Service: Engineer Overseas Installation
• Warranty: 1 Year
• Model NO.: PTC
• Type: Hard Plastic Crusher
• Raw Material: HDPE
• Structure: Top Feed
• Knife Classification: Flat Knife Crusher
• Knife Roll: Hollow Knife Roller
• Automation: Automatic
• Computerized: Computerized
• Certification: CE
• Blade Material: DC53
• Housing Thickness: 35-50mm
• Cover Open: by Electric Screw or Hydraulic Pushing
• Water Spray: Customized
• Screen Size: 8, 10, 12, 14, 16, 25, 40
• Noise: 80dB
• Transport Package: Export Standard Packing
• Specification: 500kghr, 1000kghr, 2000kghr, 3000kghr
• Trademark: polyretec
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100 Sets/Year
• Package Size: 500.00cm * 300.00cm * 300.00cm
• Package Gross Weight: 1000.000kg

Product Description

WASHING LINE FOR PET BOTTLE-FOOG GRADE/BOTTLE TO BOTTLE

RAW MATERIAL&PRODUCTS

DESCRIPTION

Raw materials:

Beverage bottles, mineral water bottle, food bottles/jars (salad dressing, peanut butter, honey, etc.).

01 — Project introduction 

PET is one of the most popular and used plastic packaging materials in the world. It is also one of the most dominant waste types in the ocean. However, used PET bottles should not be seen as waste, as they are 100% recyclable. The PET can be heated and molded into numerous shapes. It is a clean, safe, and convenient packaging method. This makes it easy and sustainable to turn PET packaging into a circular economy, also called a closed loop.

02 — Applicable materials

With more than 15 years of experience in PET recycling field, POLYTEC can provide a solution that meets your needs in value and efficiency. POLYTEC can treat different conditions of PET bottle: Beverage bottles, mineral water bottle, food bottles/jars (salad dressing, peanut butter, honey, etc.).

03 — Processing Flow :

 PET Bottle Recycling Process: De-baling→Metal Removal-→Label Removal--→Metal Removal--→Bottle Pre-washing→Optical Bottle Sorting→Manual Sorting→Crushing→Dust Removal-→Flotation Hot washing→Friction Washing→Rinsing→Flushing Washing→Drying→Dust Removal-→Optical Flakes Sorting→Blending→Online Inspection-→Packing

04 — Advantages

1. Solutions for diversification of input PET bottle bales.

2. Automatic de-baling technology, reduces labor, a strong bale breaking ability for high-density PET botle bales

3. Effective PVC label removal.

4. Pre-washing and hot washing process to ensure the cleanliness of rPET flakes.

5. The hot washing process reduces impurities content to achieve high stable and reliable quality of rPET flakes.

PRODUCT DETAILS

Unpacking Machine

Trommel Screen

When working, a forklift is used to place the bottle bricks on the platform, manually cut and pull out the strapping iron wire,and then the forklift pushes the bottle bricks into the rubber belt conveyor for transportation, and the unpacking speed is controlled by frequency conversion and speed regulation.

Use to break up the lumps, sift out small garbage and part of the bottle cap.

Pre-washing Tank

Label Scratching machine

It aims to wash away the dirt and adhesive labels on the surface of bottle scraps that are delivered to the washing machine after being scattered by the unpacking machine with high-temperature agentia to and deliver the washed bottles to the next process with the double screw.

The label scratching machine is designed to scrap the labels attached to bottles. It mainly consists of feed section, rotor drum,nail tray, pedestal, lateral plate, discharge section and transmission device.

Optical bottle sorter

PTC Wet Crushe

Polyretec provides optical sorting machine and integraton solution by cooperating with well-known sorting device manufacturers across the world.On one hand,automatic opticalsorting macthine can reduce the mananement cost and man power requirement and on the other hand guaranteeing the stablity of sorting. Non-PET color bottles and metals can be detected and sorted out by NIR.optical sensor optical camera and metal detector in this section.lt provides guarantee the PET materials purity.

Wet grinding featured with unhindered feeding, stable output, low energy consumption, low noise, and firm structure is adopted in this production line.

Floating Washing Tank

Zig-zag label blower

Remove caps,dust ,stone ,impurities,chemicals.

Removing label dust ,labels,powder Maximum separation efficiency ~99% -Target PVC label content <10PPM Depend on local raw material characteristics(thickness,label type).

Hot Washing System

Smart control washing process Smart chemical dosing feeder Smart adding flakes and come out Smart injecting steam water Smart set
heating time.

PRODUCT PARAMETERS

Input capacity (kg/h)	Required area(m^2)	Install power (kw)	Required water (m^3/h)	Required steam (kg/h)	Required compressor air(m^2/min)	Man power
1000	1300	550	2	600	3	5
2000	1600	800	4	900	4.5	7
3000	2000	900	4.5	1300	6.5	8
6000	3000	1000	9	2300	12	11

WHY CHOOSE US

The Leader of china Plastic Recycling System

       

         500+                    23+
             Customers                National Patents

         6500m²              50+
             Factory Area              Well Trained Employee