Plastic Film Recycling Granulation Line Pelletizer Machine

Product Description

POST-INDUSTRY PLASTIC GRANULATING LINE

Less length,less energy needed.For the finest double  filtrationquality in a compact design

RAW MATERIAL&PRODUCTS

DESCRIPTION

The PTCS granulator manufactured by Polyretec is specifically designed to recycle PE (HDPE, LDPE, LLDPE) and PP packages. In addition to clean material (waste generated by the production line), other materials such as plastic with printed surface, washed or crushed material, they can all be recycled with PTCS.

Suitable waste includes:

plastic bag, factory waste, food packaging waste, various plastic bag, shrink film, bundle mask, agricultural film, PE & PS foaming material, disposable tableware, PP silk, woven bag, ton bag and the hollow molding and injection products

Application of plastic recycled waste

The recycled plastic granules produced by PTCS can be used immediately for production lines. It is most commonly used in the production of bag-blowing machine and the water pipe extruder.

1. Clean plastic - plastic product production plant inhouse leftover The average amount of waste of plastic production factory (bag-blowing factory, bag factory and printing factory) is five percent of total production. Recently, the problem of waste recycle in plastic factory is also gradually attacked by the price of petroleum and virgin materials. The use of recycled plastic materials can greatly reduce the cost .
The inhouse leftover from plastic product production (Example: defective product of film roll), the quality of recycled material is up to 98% of the virgin material. Many producers currently choose to use recycled materials, which of the quality is relatively close to virgin materials. This method can reduce the cost of raw materials and improve the market value of the product.

2. Dirty plastic - water washing waste, containing impurities In response to the needs of different guest groups, the PTCS machine can also be used to recycle the water-washed waste (abandoned plastic film, agricultural film, cover film for building engineering ...). The thermal energy generated by the PTCs is used to heat the waste after the water was washed, and the extra moisture in the water can be removed. In the portion of the extruder, the double degassing system can remove moisture and ink. The plastic granules produced by the washed raw material is mostly used to produce garbage bags, the engineering film, plastic film for clothing and water pipe. Colors / additive can be added to change the color and status of granules.

PRODUCT DETAILS

Belt Conveyor With Metal Detector

PTS Agglomerator

Transfer plastic waste such as films, silk, woven bags to the pellet; the feeding speed of the conveyor belt according to the fullness of the agglomerator by the inverter. And can detect metals automatically.

1.The rotary blades at the bottom of the compactor and fixed blades on the wall cut plastic material into small flakes,Friction heat dries and pr-heats the flakes and makes them shrink .
 2.This combined process of cutting drying and compacting enable stable and effective feeding for small bulk density plastics .
 3.Inverter for compactor to adjust rotary speed of compactor ,meanwhile saves energy 10-15%.

PTC Single Screw Extruder

Fully Automatic Laser Filter

igh efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear
resistant alloy material to ensure 1.5 times service life of normal one.

1. Closed system, no contact with external air, good product quality.

2. Efficient filtration of pollutants, including aluminum sheets and

elastomers. 
3. The melt pressure is constant. 
4. Short flow channel and short material retention time.
5. The mechanical structure is reliable and can operate automatically for weeks or months without the need to replace the filter screen.
6. High yield can also be achieved even with high impurity content. 
7. Extremely low material loss.

Back Flush Filter

Water Ring Cutting System

Performance characteristics:

1. International patent, winding filter screen, large pass area, high efficiency. 
2. Rinse the filter screen online and use it multiple times to save filter screen costs. 
3. Clean the filter online to save labor costs.
4. Dual station filtration, non-stop screen replacement, low pressure fluctuation, stable material flow.

New European design water ring pelletizer, Cutting speed of pelletizer controlled automatically by PLC according to the pressure of die head, which could achieve the uniform size for output pellets.

Water Cooling And Dewatering System

Smart Control Cabinet

Usage: Fully cooling the pellets and with low noise centrifugal dryer, the outer moisture can be controlled within 0.5%

HMI PLC control: ergonomic touch screen, easy operation, high stability, low late maintenance cost Recipe memory Remote diagnosis and data transmission High safety protection: to protect personnel safety and equipment safety Emergency stop protection (equipment stop in emergency situations) limit switch Protect the shell High-speed transmission parts warning reminder (yellow paint, sign)

PRODUCT PARAMETERS

Model	Screw diameter (mm)	Output (kg/h)	Power consumption (KW)	Labor (person)	L/D	Rotating speed (rpm)
PTC80	80	150-250	90	1-2	18-42	10-150
PTC100	100	200-350	130	1-2	18-42	10-150
PTC130	130	450-600	220	2-3	18-42	10-150
PTC150	150	600-700	270	2-3	18-42	10-150
PTC185	185	800-1200	366	2-4	18-42	10-150

WHY CHOOSE US

The Leader of china Plastic Recycling System

       

         500+                    23+
             Customers                National Patents

         6500m²              50+
             Factory Area              Well Trained Employee