Eco-Friendly Plastic Pet Bottle Flakes Recycling Machines Line Equipped with Hot Washer

• Customization: Available
• After-sales Service: Perfect Pre-Sales Service and After-Sales Service
• Warranty: 18months
• Model NO.: PTC1000-6000
• Plastic Type: PET
• Screw: Double-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: CE
• Material: SUS304
• Motor: Siemens
• Electrical Appliance: Siemens
• Delivery Time: 30-60 Days
• National Patents: 20+
• Working Experience: 15+ Years
• Sample Project: Available
• Exporting Countries: Worldwide
• Advantages: Less Energy Consumption, Smart Control
• Final Products Water Content: Less Than 2%
• Supply Voltage: 3*380V+N+PE; Customized
• Frequency: 50Hz; Customized
• Flakes Quality: Food Grade
• Color Sorter: European Brand
• Required Steam: 700kg/H
• Transport Package: Standard Export Package
• Specification: 500kghr, 1000kghr, 2000kghr, 3000kghr
• Trademark: POLYTEC
• Origin: China
• HS Code: 84778000
• Production Capacity: 100 Sets/Year
• Package Size: 100000.00cm * 500.00cm * 500.00cm
• Package Gross Weight: 320000.000kg

Product Description

Product Description

PROJECT INTRODUCTION
Bottle-to-Bottle grade PET bottle washing line makes the sustainable development of PET bottle resource recovery come true.
The global PET resources are being exhausted,but its demand is increasing year by year.The over exploitation of petroleum has caused irreparable damage to the natural and earth,human beings are suffering from nature.
Sustainable development of PET resources recovery has been a major issue in the PET recycling industry.Full utilization of PET resources and 100%recovery of PET resources to achieve sustainable development is the ultima goal of recycling.At present,the mainstream process to realize the recycling of PET bottles(containers)is physical -consumer PET bottles are collected from urban,it is recycled into rPET flakes by washing and crushing which rPET flakes can be used to manufacture food-grade chips.This kind of rPET flakes meets the
standard of FDA which is available to contact food and beverage directly.

01 - Features

 

 

We have several different standards of PET bottle crushing washing machine line according to different production capacity and cleaning requirements. The PET bottle crushing washing recycling machine line has a capacity of 300-5000kg/h.

Highlights:
1.Solutions for diversification of input PET bottle bales.
2.Automatic de-baling technology,reduces labor,a strong bale breaking ability for high-density PET bottle bales.
3.Patent technology for PVC label removal.
4.Patented Pre-washing and hot washing process to ensure the cleanliness of rPET flakes.
5.Integrated technology and capability for automatic sorting machine and PET bottle recycling line.
6.The hot washing process reduces impurities content to achieve food-grade index.
7.Stable and reliable quality of rPET flakes,online inspection to ensure the stability of rPET flakes.
8.Completed online water recycling treatment system for pre-washing,hot-washing and rinsing.
9.Low operation breakdown,production management guidance service for customer
 

 

 

02 - Process flow
Food Grade PET Bottle Recycling Process:

De-baling→Metal Removal-→Label Removal--→Metal Removal--→Bottle Pre-washing→Optical Bottle Sorting→Manual Sorting→Crushing→Dust Removal-→Flotation Hot washing→Friction Washing→Rinsing→Flushing
Washing→Drying→Dust Removal-→Optical Flakes Sorting→Blending→Online Inspection-→Packing

Ps.A standard sampling of food-grade PET bottle recycling process,equipment configuration and the process will be optimized according to raw materials

 

03 - Unit Introduction

04-Project cases

 

 

05- Project parameters

Estimated plant parameters :

Input capacity (kg/h)	Required area()	Install power (kw)	Required water (m³/h)	Required steam (kg/h)	Required compressor air(/min)	Man power
1000	1300	550	2	600	3	5
2000	1600	800	4	900	4.5	7
3000	2000	900	4.5	1300	6.5	8
6000	3000	1000	9	2300	12	11

*water consumption parameters are calculated based on using wastewater reuse system.
*PET bottle material composition and factory management level will affect actual consumption .

Production consumption table-average energy consumption per ton flakes:

Input capacity (kg/h)	Electricity consumption (KWH)	Steam (kg)	Washing detergent (kg)	Water consumption (ton)
1000	170	600	12	1.5
2000	165	550	12	1.5
3000	160	500	12	1.5
6000	150	450	12	1.5

PET Flakes Quality Standard Reference Table:

Moisture	<1%
Label	<15ppm
Pvc	<30ppm
Inorganic compounds	<10ppm
Glue	<10ppm
PH	7.5±0.5
PP/PE	<15ppm
Metal	<10ppm
Total impurity	<100ppm
*Flake size	12mm

*Flakes size can be specified by customers
 

06 - Advantages

• 1. Solutions for diversification of input PET bottle bales.
• 2. Automatic de-baling technology, reduces labor, a strong bale breaking ability for high-density PET botle bales
• 3. Effective PVC label removal.
• 4. Pre-washing and hot washing process to ensure the cleanliness of rPET flakes.
• 5. The hot washing process reduces impurities content to achieve high stable and reliable quality of rPET flakes.
• 6. Completed online water recycling treatment system.

Downstream Applications of Food Grade rPET Flakes:
rPET flakes


rPET chips

Preform

rPET
Beverage
Container
Bottles

 

After Sales Service

 

Address:zhangjiagang city ,jiangsu province ,china

Why POLYTEC more suitable for your investment?

• With Austrian Technology & Made in China
• Use our own factories to manufacture waste plastic recycling machines(plastic washing line and pelletizing line) - better quality control
• With CE certificate, can meet ULstandard
• Quick machine service
• Intelligent machine control
• Low energy consumption, high output
• Equipped with a complete water treatment system