Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line

Product Details
Customization: Available
After-sales Service: After Sales Service
Warranty: 12 Months
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Plant Area
100 square meters
OEM/ODM Availability
Yes
  • Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
  • Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
  • Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
  • Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
  • Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
  • Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
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  • Overview
  • Product Parameters
  • After Sales Service
Overview

Basic Info.

Material Processed
Plastic Bottle
Plastic Type
PE
Screw
Double-Screw
Automation
Automation
Computerized
Computerized
Certification
CE, Meet UL ISO
Place of Origin
China
Application
HDPE Bottle, PE Bottle
Motor Power
100-350kw
Showroom Location
Egypt, United States, Brazil, Pakistan
Core Components
PLC, Engine, Bearing, Motor, Gear
Heating Pipe
Electricity Heating Pipe
Transport Package
Packing by Wood
Specification
50*4*4m
Trademark
Polytec
Origin
Zhangjiagang, China
HS Code
8477800000

Product Description

 

PROJECT INTRODUCTION
Bottle-to-Bottle grade PET bottle washing line makes the sustainable development of PET bottle resource recovery come true.
The global PET resources are being exhausted,but its demand is increasing year by year.The over exploitation of petroleum has caused irreparable damage to the natural and earth,human beings are suffering from nature.
Sustainable development of PET resources recovery has been a major issue in the PET recycling industry.Full utilization of PET resources and 100%recovery of PET resources to achieve sustainable development is the ultima goal of recycling.At present,the mainstream process to realize the recycling of PET bottles(containers)is physical recycling.Post-consumer PET bottles are collected from urban,it is recycled into rPET flakes by washing and crushing which rPET flakes can be used to manufacture food-grade chips.This kind of rPET flakes meets the
standard of FDA which is available to contact food and beverage directly.


01 - Features
 
 
We have several different standards of PET bottle crushing washing machine line according to different production capacity and cleaning requirements. The PET bottle crushing washing recycling machine line has a capacity of 300-5000kg/h.
Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line

Highlights:
1.Solutions for diversification of input PET bottle bales.
2.Automatic de-baling technology,reduces labor,a strong bale breaking ability for high-density PET bottle bales.
3.Patent technology for PVC label removal.
4.Patented Pre-washing and hot washing process to ensure the cleanliness of rPET flakes.
5.Integrated technology and capability for automatic sorting machine and PET bottle recycling line.
6.The hot washing process reduces impurities content to achieve food-grade index.
7.Stable and reliable quality of rPET flakes,online inspection to ensure the stability of rPET flakes.
8.Completed online water recycling treatment system for pre-washing,hot-washing and rinsing.
9.Low operation breakdown,production management guidance service for customer
 
 
 
02 - Process flow
Food Grade PET Bottle Recycling Process:

De-baling→Metal Removal-→Label Removal--→Metal Removal--→Bottle Pre-washing→Optical Bottle Sorting→Manual Sorting→Crushing→Dust Removal-→Flotation Hot washing→Friction Washing→Rinsing→Flushing
Washing→Drying→Dust Removal-→Optical Flakes Sorting→Blending→Online Inspection-→Packing

Ps.A standard sampling of food-grade PET bottle recycling process,equipment configuration and the process will be optimized according to raw materials
 

Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line

03 - PhotosPlastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling LinePlastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling LinePlastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling LinePlastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling LinePlastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling LinePlastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling LinePlastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling LinePlastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling LinePlastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling LinePlastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
 
Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
 
 
Product Parameters

 

04 - Project parameters
 


Estimated plant parameters :
Input capacity (kg/h) Required area() Install power
(kw)
Required water
(m³/h)
Required steam
(kg/h)
Required compressor air(/min) Man power
1000 1300 550 2 600 3 5
2000 1600 800 4 900 4.5 7
3000 2000 900 4.5 1300 6.5 8
6000 3000 1000 9 2300 12 11
*water consumption parameters are calculated based on using wastewater reuse system.
*PET bottle material composition and factory management level will affect actual consumption .

Production consumption table-average energy consumption per ton flakes:
Input capacity (kg/h) Electricity consumption
(KWH)
Steam
(kg)
Washing detergent
(kg)
Water consumption
(ton)
1000 170 600 12 1.5
2000 165 550 12 1.5
3000 160 500 12 1.5
6000 150 450 12 1.5

PET Flakes Quality Standard Reference Table:
Moisture <1%
Label <15ppm
Pvc <30ppm
Inorganic compounds <10ppm
Glue <10ppm
PH 7.5±0.5
PP/PE <15ppm
Metal <10ppm
Total impurity <100ppm
*Flake size 12mm
*Flakes size can be specified by customers


Downstream Applications of Food Grade rPET Flakes:
rPET flakes
Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line

rPET chips
Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
Preform
Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
rPET
Beverage
Container
Bottles
Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
 

Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
After Sales Service

 


Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line
Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line

 
Plastic PE/PP/LDPE/LLDPE/BOPP/HDPE/Pet/Bottle/Laminated/Film/Woven Bag/Non Woven/Foil/Crushing Facility/Washing Plant/Dryer Squeezing Machine/Recycling Line

 

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