High Output 1000kg/H Soft Plastic Pelletizing Recycling Extrusion Machine with CE Certificated

• Customization: Available
• After-sales Service: Engineer Overseas Installation
• Warranty: 1 Year
• Model NO.: PTC
• Raw Material: PE
• Screw: Single-Screw
• Inverter: Inverter
• Electromagnetic Heater: Electromagnetic Heater
• Automation: Automatic
• Computerized: Computerized
• Customized: Customized
• Certification: CE, ISO9001:2008
• Condition: New
• National Patents: 20+
• Working Experience: 20+ Years
• Sample Project: Ok to Visit
• Already to: Mexico, Peru, Australia, Poland, Greece, etc.
• Suitable to Recycle: PE PP Film, Agricultural Film, Greenhouse Film
• Advantages: Intelligent Control, Low Energy Consumption
• End Product: Low Inner/Outer Moisture, Good Compactness Pellet
• Material: SUS304
• Motor: Siemens or Wnm
• Electrical Appliance: Siemens
• Control: PLC or Omron
• Power Supply: 380/415/480V 50/60Hz, etc. Customized
• Delivery Time: 45-70 Days, Depends on Machine Configuration
• Factory Location: Near Shanghai, We Have High Speed Rail Station
• Transport Package: Standard Export Package
• Specification: Min. 200kg/h Max. 1000kg/h
• Trademark: polyretec
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100 Sets/Year
• Package Size: 1000.00cm * 600.00cm * 350.00cm
• Package Gross Weight: 4500.000kg

Product Description

 

Product Description

Plastic Recycling Compacting Pelletizing Machine
Name: Soft plastic pelletizing line
Raw materials: Printed and non-printed plastic film, plastic bag, non-woven fabric, plastic raffia, washed and squeezed films, materials with water content, and post-consumer waste materials, plastic flakes, etc. 
Pelletizing way: water-ring cutting, cold strand cutting, under water cutting all available from POLYTEC to meet different conditions of materials. Below use water-ring cutting as an example.

Product Parameters

Model	PTCS80	PTCS100	PTCS130	PTCS150	PTCS185
Screw diameter (mm)	80	100	130	150	185
L/D	18-42
Rotating speed (rpm)	10-150
Output (KG/h)	150-250	200-350	450-600	600-700	800-1200

Effect show

Specification Introduction

Model	PTCS Three-in-one plastic recycling machine
Final product	Plastic pellets
Recycling machine structure	Conveyor belt, crusher/compactor, extruder, pelletizing unit, water cooling unit, drying unit and storage drum, degassing unit, filter unit
Recyclable materials	HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, etc.
Capacity	200-1000/hr
Feeding system	Belt conveyor, clamp wheel set (optional)
Screw diameter	80~185mm(customized)
Screw length to diameter ratio	30/1, 32/1, 33/1, 34/1, 36/1 (customized)
Screw material	38CrMoAlA or Bimetal
Degassing hole	Double degassing hole, single degassing hole or no degassing hole (customized)
Filtering system	Double-cylinder filtration
Pellet type	Hot die-cutting type (water-ring cutting)
Cooling method	Water cooling
Voltage	Customization (for example: 480V 60Hz in the United States, 440V/220V 60Hz in Mexico, 380V 60Hz in Saudi Arabia, 415V 50Hz in Nigeria)
Optional accessories	Metal detector (S+S Germany), wheel set, color master batch and additive meter, centrifugal dehydrator
Delivery date	It takes 45~70 days to customize the machine.
Warranty	One year
After-sales service	Engineers can be dispatched to customers' overseas factories to assist in machine installation

Process

Belt conveyor:
Transfer plastic waste such as films, silk, woven bags to the pellet; the feeding speed of the conveyor belt according to the fullness of the compactor by the inverter.

Compactor:

1. The rotary blades at the bottom of the compactor and fixed blades on the wall cut plastic material into small flakes,Friction heat dries and pr-heats the flakes and makes them shrink .
2. This combined process of cutting drying and compacting enable stable and effective feeding for small bulk density plastics .
3. Inverter for compactor to adjust rotary speed of compactor ,meanwhile saves energy 10-15%.

  

Single screw extruder:
 

High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one.

Fliter:

Comparative advantages of large area net changer and plate type net changer:

1. larger filtration area 2-4 times, particle quality greatly improved
2. lower energy consumption :40-70 per cent lower energy consumption
3. the true meaning of no stop network without pressure fluctuations, water ring particles thickness more uniform.
4. higher durability and tightness
5. reduce filter mesh cost by 20% effectively
6. effectively prolong the time of network exchange, save manpower, reduce waste of raw material

Pelletizing:New European design water ring pelletizer, cutting speed of pelletizer controlled automatically by PLC according to the pressure of die head, which could achieve the uniform size for output pellets.

Drying system:
Centrifugal dryer match with hot air drying system

Smart Control cabinet:

HMI PLC control: ergonomic touch screen, easy operation, high stability, low late maintenance cost

Recipe memory

Remote diagnosis and data transmission

High safety protection: to protect personnel safety and equipment safety

Emergency stop protection (equipment stop in emergency situations)

limit switch

Protect the shell

High-speed transmission parts warning reminder (yellow paint, sign)

Customer Case

1.New project 1100kg/h 5G Double Filtration Compacting Pelletizing Line
Our company has completed a new modern plastic recycling Two Stage Plastic Pelletizer Machine
with self-clean filtration system!The self-clean filter realizes automatic slag discharge.For the
second stage,we use piston type filter,which has a large filtration area.
Located in Poland
2.PTC185 LDPE HDPE LLDPE Film Pelletizing Line With Compactor
Professional recycler for plastic film recycling.Recycling LDPE,HDPE,LLDPE,BOPP,CPP and
other different plastic films,the advanced design of the PTC series pelletizing line meets the needs of customer for recycling ditterent materials,helping customer quickly recover costs.
3.PP Non-woven Fabric /tpe gloves Shredding Compacting Recycling Extruder Machine
Vietnam listed group professional recycling company specializing in the recycling of PP non-woven fabrics,Who has EREMA recycling machine.Because of the quality of POLYRETEC,they also bought POLYRETEC recycling machine.The machine runs smoothly and the output productivity is high.
4.PE PP Film&Rigid Plastic Recycling Granulate machine
This PTC80 Compacting water ring granulate machine was designed for PP PE film&Rigid
plastic recycling.It has a wide application for many form of PP PE PS plastics,such as film,bags,
woven scraps,rigid Flakes etc.The whole line could be Fully aromatically controlled in one control panel .
Located in shanghai.
 

Manufacturing Techniques

 

Exhibition

After-sales Service Show

Ordered Customer Show & Cooperated Brands

Commissioning & installation:

- After all machines are delivered to buyer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
- Seller will prepare for visa application for their engineer, who is responsible for guidance of machine installation and testing at Buyer's factory to meet normal operation requirements.
- Buyer will buy the round-trip air ticket for Engineer if visa application is approved. Buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation, and allowance of USD100 per day for each engineer.
- Engineer will give free training lessons to labors in Buyer's factory.
-  Buyer doesn't request installation and commissioning by seller engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by Buyer.
 

WELCOME to visit our factory or Sample Project - Seeing is believing!
Just contact us for more!

FAQ

1. Are you trading company or manufacturer?
We are factory.
2. Do you provide samples? is it free or extra?
Yes, we could offer the sample for free charge but do not pay the cost of freight.
3. Do you accept customization?
OEM can be acceptable. We can produce according to your indicators.
4. How long is your delivery time?
Generally it is 5 - 10 days if the goods are in stock. or it is 15 - 20 days if the goods are not in stock.
5. What is your payment terms?
T/T, Western Union, Paypal etc.