Product Description
PET bottle washing line
Name: PET Bottle washing line
Raw materials: Beverage bottles, mineral water bottle, food bottles/jars (salad dressing, peanut butter, honey, etc.).
01 - Project introduction
PET is one of the most popular and used plastic packaging materials in the world. It is also one of the most dominant waste types in the ocean. However, used PET bottles should not be seen as waste, as they are 100% recyclable. The PET can be heated and molded into numerous shapes. It is a clean, safe, and convenient packaging method. This makes it easy and sustainable to turn PET packaging into a circular economy, also called a closed loop.
02 - Applicable materials
With more than 15 years of experience in PET recycling field, POLYTEC can provide a solution that meets your needs in value and efficiency.
POLYTEC can treat different conditions of PET bottle: Beverage bottles, mineral water bottle, food bottles/jars (salad dressing, peanut butter, honey, etc.).
03 - Processing Flow :
PET Bottle Recycling Process:
De-baling→Metal Removal-→Label Removal--→Metal Removal--→Bottle Pre-washing→Optical Bottle Sorting→Manual Sorting→Crushing→Dust Removal-→Flotation Hot washing→Friction Washing→Rinsing→Flushing
Washing→Drying→Dust Removal-→Optical Flakes Sorting→Blending→Online Inspection-→Packing
Ps.A standard sampling of food-grade/filament-grade PET bottle recycling process,equipment configuration and the process will be optimized according to raw materials
3D-LAYOUT :
Product Parameters
Food Grade/Filament Grade Estimated plant parameters :
| Input capacity (kg/h) |
Required area(m²) |
Install power
(kw) |
Required water
(m³/h) |
Required steam
(kg/h) |
Required compressor air(m²/min) |
Man power |
| 1000 |
1300 |
550 |
2 |
600 |
3 |
5 |
| 2000 |
1600 |
800 |
4 |
900 |
4.5 |
7 |
| 3000 |
2000 |
900 |
4.5 |
1300 |
6.5 |
8 |
| 6000 |
3000 |
1000 |
9 |
2300 |
12 |
11 |
*water consumption parameters are calculated based on using wastewater reuse system.
*PET bottle material composition and factory management level will affect actual consumption .
Food grade/Filament Grade Production consumption table-average energy consumption per ton flakes:
| Input capacity (kg/h) |
Electricity consumption
(KWH) |
Steam
(kg) |
Washing detergent
(kg) |
Water consumption
(ton) |
| 1000 |
170 |
600 |
12 |
1.5 |
| 2000 |
165 |
550 |
12 |
1.5 |
| 3000 |
160 |
500 |
12 |
1.5 |
| 6000 |
150 |
450 |
12 |
1.5 |
Food Grade/Filament Grade PET Flakes Quality Standard Reference Table:
| Moisture |
<1% |
| Label |
<15ppm |
| Pvc |
<30ppm |
| Inorganic compounds |
<10ppm |
| Glue |
<10ppm |
| PH |
7.5±0.5 |
| PP/PE |
<15ppm |
| Metal |
<10ppm |
| Total impurity |
<100ppm-250ppm |
| *Flake size |
12mm |
*Flakes size can be specified by customers
Our Advantages
04 - Advantages
1. Solutions for diversification of input PET bottle bales.
2. Automatic de-baling technology, reduces labor, a strong bale breaking ability for high-density PET botle bales
3. Effective PVC label removal.
4. Pre-washing and hot washing process to ensure the cleanliness of rPET flakes.
5. The hot washing process reduces impurities content to achieve high stable and reliable quality of rPET flakes.
6. Completed online water recycling treatment system.
Detailed Photos
07-Unit Introduction :
Installation Instructions
08 - Customer case
1.This is 1000kg/h efficient LDPE rigid plastic washing solution to Qatar from POLYRETEC
Machinery.We equiped with crusher and hot friction washer with patent for battery/blue drum /oil pot washing effect,the final rigid flakes'
water content is about 1%, the glue and label paper totally removed,which can meet the requirements of granulation line.
Located in shanghai
2.ThePTW600 pesticide bottle recycling line POLYRETEC .Pesticides are agricultural chemicals used to prevent pests and diseases and regulate plant growth. They are widely used in agriculture, forestry and animal husbandry production, environmental and household hygiene to prevent pests and epidemics, and industrial products to prevent mould and moths. There are many kinds of pesticides, which can be divided into insecticides, acaricides, rodenticides, nematicides, plant growth regulators, etc., according to their uses. According to the bottle material, it is divided into three categories: PET bottles, pure HDPE bottles and bottles with barrier layers. Many pesticide bottles are produced in farming every year
Located in shandong province ,china
3.the 500KG/H LDPE LLDPE HDPE Plastic Film Washing Machine
LDPE LLDPE HDPE plastic film washing line make the clean film scraps,which can be raw material for making high quality pellets.The recycled pellets can be used to make blown film,plastic bottle,injection plastics etc.
Located in brazil.
4.the sheet grade 2000KG/H PET Flakes Washing Machine line.
One of the most famous plastic recycling company bought the PET washing line from POLYRETEC.PET recycling has a huge market.We are involved in developing our technology in PET washing and Pelletizing.
Located in Chile .
5.Post-Consumer Plastic Film Recycling Washing Line
Post-consumer plastic waste pollution is a headache problem in worldwide.POLYRETEC is devoted to developing the best solution for plastic recycling.The line consists of metal conveyor,shredder ,crusher,screw loader,floating tank,friction washer,floating tank 2,Squeezing dryer.Final moisture in 5%.
Located in japan
6.The PTW500kg/h Efficiency Washing line For LDPE Film With Stickers
We using more reasonable design-technics to help our client achieve better quality.Equiped with heavy duty shredder and beater machine,which can ensure high out put and run steadily for more than 10 years.
Located in mexico
7.Waste PP Jumbo Bag Recycling Washing line
PP woven bag especially PP jumbo bag is very hard material.It required a very strong heavy duty crusher machine as size reduction unit to ensure the high input and stable running.
Located in nantong city , jiangsu province ,china
8.PP Woven Bag Washing recycling Machine
The PP woven bag washing line can wash the woven bag scraps,It provide output capacity 300-1000kg/h.Mainly include shredding,rinsing,friction washing,squeezing dryer processes.
9.PP Food Containers Plastic Washing Recycling Line
More and more customers found that there are tremendous opportunities for business in plastic recycling field.POLYRETEC providing the best solution for plastic recycling.Such as HDPE bottle,drum,hollow container,PP chairs,WEEE ABS/PS waste's recycling.
Located in china
10.the fiber grade 1000KG/H PET Flakes Washing Machine line.
One of the most famous plastic recycling company bought the PET washing line from POLYRETEC.PET recycling has a huge market.We are involved in developing our
technology in PET washing and Pelletizing. Located in Rawanda
11.The PTW500kg/h Efficiency Washing line For PP BAGS
We using more reasonable design-technics to help our client achieve better quality.Equiped with heavy duty shredder and beater machine,which can ensure high
out put and run steadily for more than 10 years. Located in Jakarta ,Indonesia
09- Why POLYTEC more suitable for your investment?
With Austrian Technology & Made in China
Use our own factories to manufacture waste plastic recycling machines(plastic washing line and pelletizing line) - better quality control
With CE certificate, can meet UL standard
Quick machine service
Intelligent machine control
Low energy consumption, high output
Equipped with a complete water treatment system
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