Austria Design Plastic PE LDPE Film Recycling/PP Woven Bag Pelletizing /HDPE Bottle Regrind Granulating/ EPS HIPS ABS Granules Making Machine

Product Description

Product Description

Soft plastic pelletizing line

01 - Project introduction
Plastic film can be recycled and reprocessed into small pellets that are used to make plastic containers, crates, pipes, new plastic bags, and pallets.
Plastic film recycling is good for the environment and can generate economic income as a win-win solution.

02 - Applicable materials
Shopping mall shopping bags, vest bags, inner packaging bags, outer packaging bags, heat shrink film, plastic wrap, printed film, etc.


03 - Processing Flow
Conveyor belt, agglomerator/ compactor, extruder, pelletizing unit, water cooling
unit, drying unit, storage silo.

Product Parameters

Model	Screw diameter (mm)	Output (kg/h)	Power consumption (KW)	Labor (person)	L/D	Rotating speed (rpm)
PTC80	80	150-250	90	1-2	18-42	10-150
PTC100	100	200-350	130	1-2
PTC130	130	450-600	220	2-3
PTC150	150	600-700	270	2-3
PTC185	185	800-1200	366	2-4

05 - Advantages

• 1. Feeding of scraps is easy and automatically controlled
• 2. Film-on-rolls can be fed with side feeder at the same time
• 3. Agglomerator/ compactor: Cuts, dries and compacts the material which ensures a fast and stable feeding into the extruder
• 4. Degassing: suitable to process films with larger printed area and some water content
• 5. Filtration: for non-stop operation and prevents material leakage
• 6. Hot die face pelletizer: for stable and high quality plastic pellets
• 7. Machine by human friendly design, energy saving

06 - Unit Introduction

Belt conveyor:
 

Transfer plastic waste such as films, silk, woven bags to the pellet; the feeding speed of the conveyor belt according to the fullness of the compactor by the inverter.

Compactor:

1. The rotary blades at the bottom of the compactor and fixed blades on the wall cut plastic material into small flakes,Friction heat dries and pr-heats the flakes and makes them shrink .
2. This combined process of cutting drying and compacting enable stable and effective feeding for small bulk density plastics .
3. Inverter for compactor to adjust rotary speed of compactor ,meanwhile saves energy 10-15%.

 

 

 

 

 

 

 

Single screw extruder:

High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one.

Fliter:

Comparative advantages of large area net changer and plate type net changer:

1. larger filtration area 2-4 times, particle quality greatly improved
2. lower energy consumption :40-70 per cent lower energy consumption
3. the true meaning of no stop network without pressure fluctuations, water ring particles thickness more uniform.
4. higher durability and tightness
5. reduce filter mesh cost by 20% effectively
6. effectively prolong the time of network exchange, save manpower, reduce waste of raw materials

 

Pelletizing:

New European design water ring pelletizer, cutting speed of pelletizer controlled automatically by PLC according to the pressure of die head, which could achieve the uniform size for output pellets.

 

Drying system:

Centrifugal dryer match with hot air drying system

 

 

 

 

Smart Control cabinet:

HMI PLC control: ergonomic touch screen, easy operation, high stability, low late maintenance cost

Recipe memory

Remote diagnosis and data transmission

High safety protection: to protect personnel safety and equipment safety

Emergency stop protection (equipment stop in emergency situations)

limit switch

Protect the shell

High-speed transmission parts warning reminder (yellow paint, sign)

 

Project Cases :

Company Profile

Suzhou Polyretec Machine Co., Ltd. focuses on the R&D and manufacturing of complete set of waste plastic recycling systems. We have provided customers over 30 countries through high-quality customized solutions, professional real-time technology and after-sales service.
The core team of Suzhou Polyretec Machine Co., Ltd. has more than 15 years of experience in formulating and implementing overall solutions for renewable resources, and has keen insight into market dynamics. Our company has an independent R&D department and a senior technical team, with engineers and technicians engaged in this industry for many years and have mastered application technologies in various fields in the industry through continuous accumulation.We attach great importance to interaction and communication with partners and constantly pursue technological innovation.

 

After Sales Service