Doble Stage Innovative Process: PP PE Fiber/Fabric/Non-Woven Fabric/Woven Raffia and Film Plastic Recycling and Pelletizing Production Line

Product Description

PTCS PE PP film bag agglomeration water ring pelletizing line
Raw material:
Clean PE PP BOPP Film bag, PP woven/nonwoven bag, PMMA/PET film, EPS/XPS Foaming products
Thickness: up to 500um
Bulk Density: 0.08~0.3 g/ cm³
Moisture Residual: <=7% by weight

The plastic recycling pelletizing line PTCS manufactured is specially designed to recycle PE (HDPE, LDPE, LLDPE) and PP packaging materials. Except for the clean waste (waste from the production line), the printed surface, the washed waste and the crushed small fragments, all can be recycled by PTCS.
Applicable waste materials include: plastic bag factory waste, food packaging waste, all kinds of plastic bags, shrink film, bale film, agricultural film, PE&PS foam material, disposable tableware, PP wire drawing, woven bag, space bag and The crushed hollow molding and injection products can be used for recycling and pelletizing.

Scope of Application of Plastic Recycling Waste
The recycled plastic pellets produced by PTCS can be immediately used in the production line for re-production. It is most often used to reproduce products on blown film machines and water pipe extruders.

1. Recycled clean plastic once-waste from plastic production plants
Plastic production plants (blowing factories, bag making factories, and printing factories) generate an average of 5% of the total waste output. Recently, because the prices of petroleum and new materials keep rising, the problem of recycling of waste materials in plastic factories has gradually attracted attention. Using recycled plastic materials to make products again can greatly reduce the cost of purchasing new materials.
Recycling the waste produced by the production line (for example: defective film rolls, cutting ears in the bag making process), the quality of the recycled materials can be up to 98% of the new materials. Many manufacturers currently choose to use primary recycled waste to produce products, and the quality of the products produced is quite close to the products made from new materials. This method can save the cost of using raw materials and increase the market value of the product.

2. Secondary recycling waste-washing waste, plastic particles with trace impurities
In response to the needs of different customer groups, PTCS machines can also be used to recycle waste after washing (waste plastic film, agricultural film, cover film for construction projects...). The heat energy generated by the rotation in the PTCS crushing process can be used to heat the waste material after washing and take away the excess water in the material. In the part of the extruder, double degassing holes can release water and printing ink again. The plastic pellets produced by washing raw materials are mostly used to reproduce plastic films used to make garbage bags, engineering films, covering cloth, and to produce water pipes. The PTCS machine can be additionally equipped with a masterbatch/additive feeder to change the color of the recovered particles. Plastic particles with trace impurities


Commissioning & installation:
- After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.

- Polytec will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's factory to meet normal operation requirements.

- The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation, and allowance of USD100 per day for each engineer from the date of departure to the end of the trip (including round trip time).

- Engineer will give free training lessons to labors in buyer's factory.

- If buyer doesn't request installation and commissioning by Seller's engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.