ABS PP PC Plastic Flakes Pelletizing Line with High Quality

• Customization: Available
• After-sales Service: 24/7 Customer Service
• Warranty: 1 Year
• Model NO.: PTC500, PTC1000, PTC1500
• Material Processed: Plastic Bottle
• Plastic Type: PET
• Screw: Double-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Material: SUS304
• Motor: Siemens
• Electrical Appliance: Siemens
• Delivery Time: 30-60 Days
• National Patents: 20+
• Working Experience: 15+ Years
• Sample Project: Available
• Exporting Countries: Worldwide
• Advantages: Less Energy Consumption, Smart Control
• Final Products Water Content: Less Than 2%
• Supply Voltage: 3*380V+N+PE; Customized
• Frequency: 50Hz; Customized
• Transport Package: Standard Export Package
• Specification: 500kghr, 1000kghr, 2000kghr, 3000kghr
• Trademark: POLYTEC
• Origin: China
• HS Code: 84778000
• Production Capacity: 100 Sets/Year

Product Description

Product Description

• ABS / PC / PP crushing and pelletizing line
  • Name: ABS / PC / PP crushing and pelletizing line
  • Raw material:   Soft or rigid plastic, easy recycling

01 - Raw Material

 

 

It is mainly suitable for crushed hard plastic waste, includes HDPE, LDPE, PP, ABS and other. This pelletizing line can also deal with light soft waste, including crushed PE film waste, PP silk material, PP / PE woven bag, PE foamed material, etc. They can be sent to the extrusion section by a pressure feeding device to melt and mix.

 

 

 

 

 

02 - The advantages of core components

 

 

 

1.The barrel of the granulator is manufactured by 45 # forged steel inserted alloy sleeve (or the whole 38CrMoAlA nitride), which is friction and erosion-resistant. 2.The screw is made of alloy steel, have passed by vacuum quenching or nitride, it is durable. 3.The gearbox output shaft bearing uses German INA bearings, the spindle is made of special alloy materials, which has been carburized, ensuring high-efficiency and long-term stable operation. 4.The heater is made of cast aluminum or cast copper electric heater, equipped with an insulation module, energy saving and durable. 5.Japanese RKC dual-channel PID digital smart temperature control meter, INVT constant torque AC inverter, vacuum exhaust unit, soft water cooling system on barrel, stainless steel water tank, dryer, granulator, electrical control cabinet, etc. 6.The granulation equipment can also be equipped with large flow plate screen changer with double working position, a mobile hydraulic station, different granulated auxiliary machine can be set according to different materials, constituting different granulation lines, as shown below:

 

 

03 - Process introduction

 

 

 

04 - Photos

 

 

 

 

 

 

 

05 - Technical data

 

Model	PTC30	PTC45	PTC65	PTC90	PTC100
diameter (mm)	30	45	65	90	100
L/D	18-42
Speed (rpm)	10-150
Output (kg/hr)	2-40	10-60	100-150	150-220	220-320

 

 

Model	PTC120	PTC150	PTC160	PTC180	PTC200
diameter (mm)	120	150	160	180	200
l/d	18-42
Speed (rpm)	10-150
Output (kg/hr)	300-400	400-550	600-700	700-900	1000-1300

 

 

 

 

 

 

06 - Specifications

 

 

Polytec Model	PTCS
Final product	Plastic granules
Structure	Feeding hopper, extruder, mould, cold water tank, dryer, pelletizer, silo
Raw materials	HDPE,LDPE,LLDPE, PP, BOPP, PA, PC, PS, PU, EPS,ABS
Output	100kg~ 1200 kg/hr
Fending system	Rigid materials can be fed directly(For processing light thin films, the force feeder can be installed)
Screw diameter	65~180mm (customized)
L/D	30/1,32/1,34/1,36/1 (customized)
Screw material	38CrMoAl
Degassing hole	Double degassing hole, single degassing hole or no degassing hole (customized)
Granulation method	Air cooling die face pelletizer or water cooling strand cutter
Cooling method	Water cooling
Voltage	Customized (Example: America 480V 60Hz, Mexico 440V / 220V 60HZ, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz)
Optional accessories	Metal detector (S+S), conveyor belt, screw loader, forced feeder
Delivery day	60 days
Warranty	One year
Technical support	Engineers available to service machinery overseas

 

Feeding structure Material can be directly added to the extrusion section through a screw feeding device (or a conveyor belt feeding device). The feeding speed is automatically adjusted by detecting the load of the extruder motor and controlling the current ampere load to prevent excessive feeding or insufficient feed.
 

 

07 - Details

 

 

 

Feeding structure Material can be directly added to the extrusion section through a screw feeding device (or a conveyor belt feeding device). The feeding speed is automatically adjusted by detecting the load of the extruder motor and controlling the current ampere load to prevent excessive feeding or insufficient feed.

Extruder It consists of a gear reducer (high torque, low noise, external cooling cycle system), a nitriding 38CrMoA1 screw, a barrel (38CrMoAlA, nitriding, controlled by temperature control ), and a vacuum system

 

Melt filtering system Suitable easy-to-operate filtration systems can be selected according to the condition of the raw material, and the dirt is filtered to ensure the pureness of the final pellets. Optional: a.Laser screen changer - automatic scraping technology, can effectively reduce the frequency of cleaning and replacement; b.Backflush screen changer - automatic cleaning mesh, greatly reducing the frequency of the filter replacement, reducing labor; c.Double-piston large-scale screen changer - larger filter area, automatic and hydraulic; d.Plate screen changer - easily operate, screen filter can be recycled, save cost, suitable for crude filtration and fine filtration.
 

 

 

The system includes a cooling tank, a strong wind dryer, and the cold water tank is for cooling the plastic strip drawn from the extruder.
 

 

HMI control system

 

After Sales Service

 

 

Certifications