ABS PS PC PP TV Electric Appliance Shell Crushing Washing Recycling Production Line

• After-sales Service: Perfect Pre-Sales Service and After-Sales Service
• Warranty: 18months
• Material Processed: ABS PS Shell Appliances
• Plastic Type: ABS
• Screw: Single-Screw
• Automation: Automation
• Model NO.: PTC1000
• Computerized: Computerized
• Certification: CE
• Usage: Separate ABS, PS, PC, PP
• Material: Made of 304 Stainless Steel
• Delivery: 60days
• Process: Shredding, Crushing, Washing, Drying
• Transport Package: Wooden Box
• Specification: 22m*12m*6m
• Trademark: polyretec
• Origin: China
• HS Code: 84778000
• Production Capacity: 20set/Year

Product Description

ABS PS household appliance waste processing line

Name:ABS/PS Shell Crushing Washing Production Line
Raw materials: all kinds of TV shell, computer shell, refrigerator shell, etc

01 - Product Introduction

ABS PS household appliance shell crushing washing recycling production line is mainly used for processing various kinds of television shells, computer shells, refrigerator shells, washing machine shells, air conditioner shells, car battery shells, electric vehicle battery shells and other waste large-sized hollow household appliance shells, by dismantling and crushing, saltwater flotation, dehydration and drying, rubber bounce separation and electrostatic separation, to separate impurities and metal in the materials and obtain high-purity engineering raw materials for re-use. Firstly, dismantle the waste hollow-type ABS PS appliance shells and break them into small pieces, then remove surface stains by high-speed friction scrubbing, then wash out some impurities by saltwater washing, then clean with clean water, then dry by centrifugal dehydration and hot wind drying, then use bounce separator and electrostatic separator, so to separate out metal, rubber and impurities and finally to obtain various kinds of high-purity engineering raw materials. The obtained clean household appliance shell flakes can be made into pellets for re-use.

02 - Scope of Application
ABS HIPS Television shel
ABS washing machine shell
Refrigerator shell
Air conditioner shell
PS car, electric car battery shell

03 - Technical Characteristics
The crushing system adopts a wear-resistant design to ensure long time continuous, and stable system running 
The high-speed centrifugal cleaning system applies the corresponding blade striking force to different materials at the most suitable rotation speed, and the cleaning effect is good 
The dry electrostatic separator mainly uses the high-voltage electric field separation principle to separate materials based on different charge levels of other materials in the same unit voltage electric field. There is no waste gas/water / solid waste generation, and environmentally friendly. 
The specially designed air-flow winnowing system can effectively separate light materials such as sponges and dust in dismantling and sorting of household appliances and improve the purity and recycling rate of various materials
The solid magnetic drum-type magnetic separation system efficiently separates the iron and steel in the material and controls the purity of the iron and steel material. By its unique working method, it is not easy to absorb impurities when separating the iron and steel
The entire line is automatically controlled, with associated operation between the units of the system and high automation degree 
Circulating water is used to ensure the cleaning effect while reducing water consumption 
After theoretical calculations and multiple actual measurements, the details of the mechanical operation of the crushing, washing, and drying parts are adjusted to avoid material loss due to excessive processing 
The production line can be equipped with a sewage and wastewater treatment system to recycle and reuse the sewage through sedimentation and filtration and meet environmental protection discharge standards and solve your worries
This system needs to be equipped with an online brine filtration and reuse device to realize the recycling of brine and ensure separation purity.
According to the experience of the PS/ABS washing and recycling line operated by our company in Europe, after separating through the brine, the purity of the material is about 90-92%.

04- Plastic Separation and Recycling Process

The recyclable resources in home appliances are not just plastic. Therefore, after crushing waste home appliances, firstly sort out various metal resources and then sort the crushed plastic materials, and other waste plastic products to be sorted should also be crushed condition. Even if it is not, we also have a plastic crusher to crush plastic products for easy sorting. Therefore, waste plastic sorting can also be said as the removal of impurities in plastic crushed materials. Sorting process reference: mixed plastic crushing material → feeder (uniform convey material) → saltwater floating tank (remove heavy materials such as stones and metals, leave various plastic and other light floating materials lighter than saltwater) → plastic crusher (crush the mixed plastic) → clean water washing tank (clean the plastic, and classify the plastic according to the materials) → dehydration machine(remove water) → dryer (dry cloth) → silicone separation machine (remove rubber, silica gel and other impurities, so to obtain relatively clean plastic, according to the different materials, the purity is 99%+).


05- Customer case:

   


06- Project parameters

Model	Capacity	Installation power	Space	steam	Compressed air	Water
ABSPS500	500kg/h	120kw	250m2	*	0.5m3	2m3
ABSPS1000	1000kg/h	250kw	400m2	*	0.5m3	2-5m3
ABSPS2000	2000kg/h	370kw	600m2	*	0.5m3	3m3

07- Unit consumption

No	Name	Consumption/ton	No	Name	Consumption/ton
1.	Electricity	50-80kw	3.	Clean agent (option)	0-3kg
2.	Steam(option)	0-100kg	4.	water	0.8-1.5T

ABOUT US

Suzhou Polytec Machine Co LTD focuses on the R&D and manufacturing of complete set of waste plastic recycling and processing systems and has provided services to customers in more than 30 countries through high-quality customized 
solutions, professional real-time technology and after-sales service. 
POLYTEC is currently working on four directions: 
1. Waste plastic cleaning and classification: waste plastic films, bags, barrels, 
bottles, etc. are broken and cleaned, and plastics of different materials are separated, which are directly used in downstream industries such as recycled plastic granulation; 
2. Recycled granulation of waste plastics: recycled granulation after cleaning of factory materials and post-consumer plastics; 
3. Development of key machinery for recycling and recycling: R&D and manufacturing of key models for different materials in different industries, and provide key equipment for various process routes; 
4. Waste electronic waste treatment: Provide system-wide process design and development and reuse for the growing consumer electronic products. 
5. Design and implementation of project engineering: Our company provides 
guidance on plant design layout in the early stage of the project, and the overall installation of on-site water and electricity
 

Technology:

With Austrian Technology & Made in China
Complete machine range: waste plastic washing line and pelletizing line
Use our own factories to manufacture waste plastic recycling machines
With many patents

Team: 

Our CEO with over 20 years' rich experience in international trade business Our staff have over 15 years' rich experience in machine R & D, manufacturing and testing field, assembling workers with over 5 years' rich experience in our industry

Certificates:

With CE certificate
Can meet UL/ISO/ standards
With more than 15 national patents.

Profession:

English, French are available
Customized machines are welcomed
Instructions and other files are equipped
The machine supports the third-party inspection for quality assurance

Services:

Perfect pre-sales service and after-sales service
Support machine testing by using customer's raw material
After--sales machine testing service is available. 

Sample projects:

We already provided machines for customers over 30 countries, such as America, Mexico and so on. Some projects can be visited for reference.

 

SERVICE SUPPORT

Sales service

Common problems with our plastic recycling machines

1,How do I get a quick response from the product?

You can send email for our product details and we can also chat in quick tools such as WeChat, WhatsApp, Viber, LinkedIn, Facebook, etc.

2,How soon can I get a quotation?

For most projects, we can quote you within 24 hours once we know the necessary information to recycle the raw material.

3,Can I have a custom design?

We design and build each project according to the needs of our customers.
Customization is based on requirements (e.g., 480V60Hz in the US, 440V/220V60Hz in Mexico, 380V60Hz in Saudi Arabia, 415V50Hz in Nigeria).

4,Is there a minimum order requirement?

Due to the large daily production capacity and high freight cost, our minimum order quantity is 1 set, but we can help to choose several colors. It is recommended that you order 20 "GP or 40" HC to reduce unit price and shipping cost.

5,What are your office hours?

You can contact us at 8 o 'clock. M. 5 PM to 5 PM +8 PM, Monday to Saturday, except Chinese national holidays.

6,Do you have a price list?

We are a professional plastic recycling machine manufacturer. We have different models, even for the same material type of recyclers, it is recommended to ask for price/quotation according to actual needs (e.g. Ability or your rough budget).

7,A: How do I know If I can trust your order?

We have been in business since 2003 and are committed to delivering 100% customer satisfaction. If the customer allows access, you can access them.

Address: zhangjiagang city (nearby shanghai city) ,china

Thanks for your reviewing and look forward to cooperate with you soon