Plastic recycling compounding pelletizing line
Recycling & compounding in a single processing step
Customised plastic recyclate from inexpensive recycling raw material.
Product Description
01 - Project introduction
When recycling plastics from in-house or post consumer waste there are inevitably
quality fl uctuations which often limit the amount of recyclate in the end product. The solution lies in systematic upcycling, i.e. the combination of recycling and compounding.
This enables you to optimise the property profile with precision according to your
requirements.
POLYTEC brings together all the benefits of recycling and compounding in one system for the first time. The proven, robust POLYTEC technology is used to turn recycling raw
material (e.g. PP nonwoven, PE edge trim, PA fibres etc.) into a filtered melt which then goes directly to a co-rotating twin-screw extruder from Copesion. With its excellent mixing and gas removal properties, this part of the system can handle all compounding tasks.
Besides the dosing of a wide variety of additives, fillers and reinforcing agents
can be admixed in doses that are higher than those previously possible with POLYTEC
recycling systems. The result is customised plastic recyclate for high-quality
applications. for the first time. The proven, robust POLYTEC technology is used to turn recycling raw material (e.g. PP nonwoven, PE edge trim, PA fibres etc.) into a filtered melt which then goes directly to a co-rotating twin-screw extruder from Copesion. With its excellent mixing and gas removal properties, this part of the system can handle all compounding
wide variety of additives, fillers and reinforcing agents
can be admixed in doses that are higher than those previously possible with POLYTEC
recycling systems. The result is customise
How it works
Feeding is automatic according to customer requirements.In the patented preconditioning unit the material is cut,mixed, heated, dried, degassed, densified and buffered.Next, the tangentially connected extruder is fi lled continuously with hot, pre-compacted material. In the extruder screw.the material is plasticised, homogenised and then cleanedin the fully automatic self-cleaning filter 4 .
The prepared and cleaned melt then goes via the melt pump directly to the co-rotating, self-cleaning twin-screw extruder from Copesion. With its excellent mixing and gas removal properties, this flexible part of the system can handle all compounding tasks.
Besides the dosing of a wide variety of additives, high amounts of fi llers and reinforcing agents can be admixed. In the degassing zone the compounded melt is degassed and moves to the respective tool (e.g. POLYTEC hot die face pelletising system).
Application material
Product Parameters
02 - Technical parameter
| Mode |
Output capacity in kg/h* |
Remark |
| PTC100-65 |
300 |
Examples of additives, fi llers and reinforcing agents suitable for admixing
|
| PTC130-75 |
500 |
| PTC185-95 |
800-1000 |
Depending on material properties of the polymer (moisture content, print,
degree of contamination, etc.) type and properties of the filling/reinforcing
agent and the degree of filling
03 - Process
Conveyor belt, agglomerator/ compactor, extruder, pelletizing unit, water cooling
unit, drying unit, storage silo.
Detailed Photos
Installation Instructions
04- Customer case
1.New project 1100kg/h 5G Double Filtration Compacting Pelletizing Line
Our company has completed a new modern plastic recycling Two Stage Plastic Pelletizer Machine
with self-clean filtration system!The self-clean filter realizes automatic slag discharge.For the
second stage,we use piston type filter,which has a large filtration area.
Located in Poland
2.Double Stage PE Drip Tape Recycling Pelletizing Line from POLYRETEC
This is 1000kg/h Double Stage Compacting Water Ring Pelletizing Machine for PE drip tape.We
use double stage extruder to help our customers to remove more impurities,Using water ring
pelletizer system to ensure that we can get good performance particles.
3.PTC185 LDPE HDPE LLDPE Film Pelletizing Line With Compactor
Professional recycler for plastic film recycling.Recycling LDPE,HDPE,LLDPE,BOPP,CPP and
other different plastic films,the advanced design of the PTC series pelletizing line meets the needs of customer for recycling ditterent materials,helping customer quickly recover costs .
4.PP Non-woven Fabric /tpe gloves Shredding Compacting Recycling Extruder Machine
Vietnam listed group professional recycling company specializing in the recycling of PP non-woven fabrics,Who has EREMA recycling machine.Because of the quality of POLYRETEC,they also bought POLYRETEC recycling machine.The machine runs smoothly and the output productivity is high.
5.PE PP Film&Rigid Plastic Recycling Granulate machine
This PTC80 Compacting water ring granulate machine was designed for PP PE film&Rigid
plastic recycling.It has a wide application for many form of PP PE PS plastics,such as film,bags,
woven scraps,rigid Flakes etc.The whole line could be Fully aromatically controlled in one control panel .
Located in shanghai .
6.PP Woven Bag Recycling Pelletizing Machine
The biggest PP woven bag and jumbo bag manufacturer in china CONCH CEMENT GROUP who have post industrial PP
woven bag and woven fabric waste.The advanced technology compacting pelletizing system
gives the waste a second life.
Located in china.
7.PTC130 Double Stage PP PE Film Recycling Granulator
Recycler for mulching plastic PP PE film recycling,Who have the washing plant for waste film
crushing washing and drying process.POLYRETEC double stage pelletizing plant helps him to make
more money!
Located in Lebanon
9.POLYRETEC PTC100 Rigid Plastic Watering Pelletizing System
In this summer,our worker work hard to advance the delivery,now we have just finished this
system for our Poland client,and have test with the material exact client required,PTC series
which is specially designed for rigid PP/PE plastics,the system was running quite smooth and As European Countries have more strict safety and environment standard,our recycling line have CE
safety switch and internal locking to protect the operators,even single machine match the EU
standard,and also,we got CE certificate,that's why the client choose us in numerous of suppliers
10 . PTS Plastic Recycling Pelletising Machine For HDPE Regrind
The client is a large HDPE pipe manufacturer in JAPAN.He bought a PTS plastic recycling machine
to recycle the shredded and crushed plastic pipes.The recycled plastic pellets can be reused to
produce plastic pipes again.
Located in JAPAN
11.PTC Waste Plastic Film Bags Recycling Pelletizing Granulator
A well-known local plastic company in qatar chooses POLYRETEC recycling granulator to recycle
the in house plastic waste of the customer's factory.According to the instructions provided by
POLYRETEC,the customer completed the installation and commissioning by their-self .
Located in qatar
12.Ldpe Films Recycling Pelletizing System From Polyretec Machinery .
The Turkey customer recycles LLDPE Bags and Pe Films.This pelletizing machine is realized to
recycle the printed bags and films in one machine.The machine capacity of our PTC100 can do
350kg per hour.
Located in Malaysia
12.Ldpe Films Recycling Pelletizing System with continous laser filter From Polyretec Machinery .
The Turkey customer recycles LLDPE Bags and Pe Films.This pelletizing machine is realized to
recycle the printed bags and films in one machine.The machine capacity of our PTC100 can do
350kg per hour.
Located in Shandong china
13.Ldpe Films Recycling Pelletizing System with shredder From Polyretec Machinery .
The Moldova customer recycles LLDPE Bags and Pe Films.This pelletizing machine is realized to
recycle the printed bags and films in one machine.The machine capacity of our PTC80 can do
250kg per hour.
Located in Moldova
07 - Why POLYTEC more suitable for your investment?
With Austrian Technology & Made in China
Use our own factories to manufacture waste plastic recycling machines(plastic washing line and pelletizing line) - better quality control
With CE certificate, can meet UL standard
Quick machine service
Intelligent machine control
Low energy consumption, high output
Equipped with a complete water treatment system
Commissioning & installation:
- After all machines are delivered to buyer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
- Seller will prepare for visa application for their engineer, who is responsible for guidance of machine installation and testing at Buyer's factory to meet normal operation requirements.
- Buyer will buy the round-trip air ticket for Engineer if visa application is approved. Buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation, and allowance of USD100 per day for each engineer.
- Engineer will give free training lessons to labors in Buyer's factory.
- Buyer doesn't request installation and commissioning by seller engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by Buyer.
WELCOME to visit our factory or Sample Project - Seeing is believing!
Just contact us for more!
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