Integrated ABS PS Plastic Waste Processing System

Product Description

 

Product Description

ABS PS waste crushing washing recycling line

Name:ABS/PS Plastic Crushing Washing Production Line
Raw materials: all kinds of TV shell, computer shell, refrigerator shell, etc

01 - Product Introduction

ABS PS household appliance shell crushing washing recycling production line is mainly used for processing various kinds of television shells, computer shells, refrigerator shells, washing machine shells, air conditioner shells, car battery shells, electric vehicle battery shells and other waste large-sized hollow household appliance shells, by dismantling and crushing, saltwater flotation, dehydration and drying, rubber bounce separation and electrostatic separation, to separate impurities and metal in the materials and obtain high-purity engineering raw materials for re-use. Firstly, dismantle the waste hollow-type ABS PS appliance shells and break them into small pieces, then remove surface stains by high-speed friction scrubbing, then wash out some impurities by saltwater washing, then clean with clean water, then dry by centrifugal dehydration and hot wind drying, then use bounce separator and electrostatic separator, so to separate out metal, rubber and impurities and finally to obtain various kinds of high-purity engineering raw materials. The obtained clean household appliance shell flakes can be made into pellets for re-use.

02 - Scope of Application
ABS HIPS Television shell
ABS washing machine shell
Refrigerator shell
Air conditioner shell
PS car, electric car battery shell

03 -Plastic Separation and Recycling Process

The recyclable resources in home appliances are not just plastic. Therefore, after crushing waste home appliances, firstly sort out various metal resources and then sort the crushed plastic materials, and other waste plastic products to be sorted should also be crushed condition. Even if it is not, we also have a plastic crusher to crush plastic products for easy sorting. Therefore, waste plastic sorting can also be said as the removal of impurities in plastic crushed materials. Sorting process reference: mixed plastic crushing material → feeder (uniform convey material) → saltwater floating tank (remove heavy materials such as stones and metals, leave various plastic and other light floating materials lighter than saltwater) → plastic crusher (crush the mixed plastic) → Heating and fricton washer(remove oil,paint,coating of material)→clean water washing tank (clean the plastic, and classify the plastic according to the materials) → dehydration machine(remove water) → dryer (dry cloth) → silicone separation machine (remove rubber, silica gel and other impurities, so to obtain relatively clean plastic, according to the different materials, the purity is 99%+).

 

Product Parameters

04 - Technical characteristics

Model	Capacity (kg/h)	Installation power (kw)	Space (m2)	Compressed air (m3/min)	Water (m3)
ABS500	500	98	500	0.5	2
ABS1000	1000	150	700	0.5	2
ABS2000	2000	230	1000	0.5	3
ABS3000	3000	420	1500	0.5	4-6

 

Our Advantages

05 - Advantages

1. Designed for rigid plastics with a wall thickness ranging from 1-25mm
2. Minimizes the recycling water flow rate and evaporation losses
3. Wear resistant design to maximize the consistent running of the system and minimize operational costs
4. High speed washing system with corresponding speed according to material type
5. The under-water force-washing paddle of the washing tank maximizes the washing efficiency
6. Mechanical and thermal drying system minimizes the moisture of the end product
7. High speed washing and drying can be set at suitable intensity to avoid over friction
8. System automation to ensure components actions are linked, system capacity is maximized, and system protected against interfering material

06 - Layout showing

Detailed Photos

07-Unit Introduction :

Installation Instructions

08 - Customer case

1. PP PE plastic film washing machine POLYRETEC

The PTW1000 pp pe washing line and granulating machine provides customer with a complete recycling solution.All process are fully automated and labour costs are reduced  .
Located in Taiwan


2.High Efficiency 500kg/h Rigid Plastic recycling system POLYRETEC
This is 500kg/h efficient LDPE rigid plastic washing solution to Ecuador from Polyretec Machinery.We equiped with crusher for battery washing effect,the final rigid flakes' water content is about 1%,which can meet the requirements of granulation line.
Located in Ecuador

3.The 1500KG/H PE Film& PP Woven Bag Recycling Washing Line
There are a lot of PE film waste and PP woven bag waste in Africa.POLYRETEC Providing the client a big capacity recycling washing solutions.So client can use the recycled PP PE plastic to product their plastic product again.
Located in Africa

4.High Efficiency 1000kg/h Rigid Plastic recycling system Polyretec
This is 1000kg/h efficient LDPE rigid plastic washing solution to Qatar from POLYRETEC
Machinery.We equiped with crusher and hot friction washer with patent for battery/blue drum /oil pot washing effect,the final rigid flakes'
water content is about 1%, the glue and label paper totally removed,which can meet the requirements of granulation line.
Located in shanghai

5.ThePTW600 pesticide bottle recycling line POLYRETEC .Pesticides are agricultural chemicals used to prevent pests and diseases and regulate plant growth. They are widely used in agriculture, forestry and animal husbandry production, environmental and household hygiene to prevent pests and epidemics, and industrial products to prevent mould and moths. There are many kinds of pesticides, which can be divided into insecticides, acaricides, rodenticides, nematicides, plant growth regulators, etc., according to their uses. According to the bottle material, it is divided into three categories: PET bottles, pure HDPE bottles and bottles with barrier layers. Many pesticide bottles are produced in farming every year
Located in shandong province ,china

6.the 500KG/H LDPE LLDPE HDPE Plastic Film Washing Machine
LDPE LLDPE HDPE plastic film washing line make the clean film scraps,which can be raw material for making high quality pellets.The recycled pellets can be used to make blown film,plastic bottle,injection plastics etc.
Located in brazil.

7.Post-Consumer Plastic Film Recycling Washing Line
Post-consumer plastic waste pollution is a headache problem in worldwide.POLYRETEC is devoted to developing the best solution for plastic recycling.The line consists of metal conveyor,shredder ,crusher,screw loader,floating tank,friction washer,floating tank 2,Squeezing dryer.Final moisture in 5%.
Located in japan

8.The PTW500kg/h Efficiency Washing line For LDPE Film With Stickers
We using more reasonable design-technics to help our client achieve better quality.Equiped with heavy duty shredder and beater machine,which can ensure high out put and run steadily for more than 10 years.
Located in mexico

9.Waste PP Jumbo Bag Recycling Washing line
PP woven bag especially PP jumbo bag is very hard material.It required a very strong heavy duty crusher machine as size reduction unit to ensure the high input and stable running.
Located in nantong city , jiangsu province ,china

10.PP Woven Bag Washing recycling Machine
The PP woven bag washing line can wash the woven bag scraps,It provide output capacity 300-1000kg/h.Mainly include shredding,rinsing,friction washing,squeezing dryer processes.

11.the fiber grade 1000KG/H PET Flakes Washing Machine line.
One of the most famous plastic recycling company bought the PET washing line from POLYRETEC.PET  recycling  has  a  huge  market.We  are   involved  in  developing  our
technology in PET washing and Pelletizing. Located in Rawanda


12.The PTW500kg/h Efficiency Washing line For PP BAGS
We   using   more   reasonable   design-technics   to   help   our   client   achieve   better quality.Equiped with heavy duty shredder and beater machine,which can ensure high
out put and run steadily for more than 10 years. Located in Jakarta ,Indonesia

13.the sheet grade 2000KG/H PET Flakes Washing Machine line.
One of the most famous plastic recycling company bought the PET washing line from POLYRETEC.PET recycling has a huge market.We are involved in developing our technology in PET washing and Pelletizing.
Located in Chile



09- Why POLYTEC more suitable for your investment?
With Austrian Technology & Made in China
Use our own factories to manufacture waste plastic recycling machines(plastic washing line and pelletizing line) - better quality control
With CE certificate, can meet UL standard
Quick machine service
Intelligent machine control
Low energy consumption, high output
Equipped with a complete water treatment system