PP PE Pet Plastic Recycling Granulator Machine Water Ring Granulating Line

• Customization: Available
• After-sales Service: Engineer Service
• Warranty: 1 Year
• Model NO.: PTC 80
• Raw Material: PE
• Screw: Single-Screw
• Inverter: Inverter
• Electromagnetic Heater: Electromagnetic Heater
• Automation: Automatic
• Computerized: Computerized
• Customized: Customized
• Certification: CE
• Condition: New
• After Sale: Engineer
• Standard: CE
• Brand: Polyretec
• Country of Origin: China
• Design: Europen Design
• Capacity: 100-1000
• Transport Package: Film and Wooden
• Specification: CUSTOMIZED
• Trademark: Polyretec
• Origin: China

Product Description

Product Description

Plastic Recycling Compacting Pelletizing Machine
Name: Soft plastic pelletizing line
Raw materials: Printed and non-printed plastic film, plastic bag, non-woven fabric, plastic raffia, washed and squeezed films, materials with water content, and post-consumer waste materials, plastic flakes, etc. 
Pelletizing way: water-ring cutting, cold strand cutting, under water cutting all available from POLYTEC to meet different conditions of materials. Below use water-ring cutting as an example.
01 - Project introduction
Plastic film can be recycled and reprocessed into small pellets that are used to make plastic containers, crates, pipes, new plastic bags, and pallets.
Plastic film recycling is good for the environment and can generate economic income as a win-win solution.

02 - Applicable materials
Shopping mall shopping bags, vest bags, inner packaging bags, outer packaging bags, heat shrink film, plastic wrap, printed film, etc.

03 - Technical characteristics

Model	Screw diameter (mm)	Output (kg/h)	Power consumption (KW)	Labor (person)	L/D	Rotating speed (rpm)
PTC80	80	150-250	90	1-2	18-42	10-150
PTC100	100	200-350	130	1-2
PTC130	130	450-600	220	2-3
PTC150	150	600-700	270	2-3
PTC185	185	800-1200	366	2-4

04 - Advantages
1. Feeding of scraps is easy and automatically controlled
2. Film-on-rolls can be fed with side feeder at the same time
3. Agglomerator/ compactor: Cuts, dries and compacts the material which ensures a fast and stable feeding into the extruder
4. Degassing: suitable to process films with larger printed area and some water content
5. Filtration: for non-stop operation and prevents material leakage
6. Hot die face pelletizer: for stable and high quality plastic pellets
7. Machine by human friendly design, energy saving

05 - Process
Conveyor belt, agglomerator/ compactor, extruder, pelletizing unit, water cooling
unit, drying unit, storage silo.
 

Machine

Photo of machine

Technical specifications

Belt conveyor

 

Transfer plastic waste such as films, silk, woven bags to the pellet; the feeding speed of the conveyor belt according to the fullness of the agglomerator by the inverter.
 

Compactor

 

1. The rotary blades at the bottom of the compactor and fixed blades on the wall cut plastic material into small flakes,Friction heat dries and pr-heats the flakes and makes them shrink .
2. This combined process of cutting drying and compacting enable stable and effective feeding for small bulk density plastics .
3. Inverter for compactor to adjust rotary speed of compactor ,meanwhile saves energy 10-15%.

 

Single screw extruder

 

High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one.
Vacuum pumping hardware

Plate type, piston type, and automatic self-cleaning type filter, you have different choice according to impurity contents in material and your habit. 

Comparative advantages of large area net changer and plate type net changer:
1) larger filtration area 2-4 times, particle quality greatly improved
2) lower energy consumption :40-70 per cent lower energy consumption
3) the true meaning of no stop network without pressure fluctuations, water ring particles thickness more uniform.
4) higher durability and tightness
5) reduce filter mesh cost by 20% effectively
6) effectively prolong the time of network exchange, save manpower, reduce waste of raw materials

Pelletizing

 

New European design water ring pelletizer, Cutting speed of pelletizer controlled automatically by PLC according to the pressure of die head, which could achieve the uniform size for output pellets.

Drying system
 

 

Centrifugal dryer match with hot air drying system
 

Smart Control cabinet

 




 

SMART intelligent control:

HMI PLC control: ergonomic touch screen, easy operation, high stability, low late maintenance cost
Recipe memory
Remote diagnosis and data transmission
High safety protection: to protect personnel safety and equipment safety
Emergency stop protection (equipment stop in emergency situations)
limit switch
Protect the shell
High-speed transmission parts warning reminder (yellow paint, sign)

06- Customer case
1.New project 1100kg/h 5G Double Filtration Compacting Pelletizing Line
Our company has completed a new modern plastic recycling Two Stage Plastic Pelletizer Machine
with self-clean filtration system!The self-clean filter realizes automatic slag discharge.For the
second stage,we use piston type filter,which has a large filtration area.
Located in Poland


2.Double Stage PE Drip Tape Recycling Pelletizing Line from POLYRETEC
This is 1000kg/h Double Stage Compacting Water Ring Pelletizing Machine for PE drip tape.We
use double stage extruder to help our customers to remove more impurities,Using water ring
pelletizer system to ensure that we can get good performance particles.


3.PTC185 LDPE HDPE LLDPE Film Pelletizing Line With Compactor
Professional recycler for plastic film recycling.Recycling LDPE,HDPE,LLDPE,BOPP,CPP and
other different plastic films,the advanced design of the PTC series pelletizing line meets the needs of customer for recycling ditterent materials,helping customer quickly recover costs .


4.PP Non-woven Fabric /tpe gloves Shredding Compacting Recycling Extruder Machine
Vietnam listed group professional recycling company specializing in the recycling of PP non-woven fabrics,Who has EREMA recycling machine.Because of the quality of POLYRETEC,they also bought POLYRETEC recycling machine.The machine runs smoothly and the output productivity is high.


5.PE PP Film&Rigid Plastic Recycling Granulate machine
This PTC80 Compacting water ring granulate machine was designed for PP PE film&Rigid
plastic recycling.It has a wide application for many form of PP PE PS plastics,such as film,bags,
woven scraps,rigid Flakes etc.The whole line could be Fully aromatically controlled in one control panel .
Located in shanghai .

6.PP Woven Bag Recycling Pelletizing Machine
The biggest PP woven bag and jumbo bag manufacturer in china CONCH CEMENT GROUP who have post industrial PP
woven bag and woven fabric waste.The advanced technology compacting pelletizing system
gives the waste a second life.
Located in china.


7.PTC130 Double Stage PP PE Film Recycling Granulator
Recycler for mulching plastic PP PE film recycling,Who have the washing plant for waste film
crushing washing and drying process.POLYRETEC double stage pelletizing plant helps him to make
more money!
Located in Lebanon


8.POLYRETEC PTC100 Rigid Plastic Watering Pelletizing System
In this summer,our worker work hard to advance the delivery,now we have just finished this
system for our Poland client,and have test with the material exact client required,PTC series
which is specially designed for rigid PP/PE plastics,the system was running quite smooth and As European Countries have more strict safety and environment standard,our recycling line have CE
safety switch and internal locking to protect the operators,even single machine match the EU
standard,and also,we got CE certificate,that's why the client choose us in numerous of suppliers


9.PTC Waste Plastic Film Bags Recycling Pelletizing Granulator
A well-known local plastic company in qatar chooses POLYRETEC recycling granulator to recycle
the in house plastic waste of the customer's factory.According to the instructions provided by
POLYRETEC,the customer completed the installation and commissioning by their-self .
Located in qatar

10.Ldpe Films Recycling Pelletizing System with continous laser filter From Polyretec Machinery .
The Turkey customer recycles LLDPE Bags and Pe Films.This pelletizing machine is realized to
recycle the printed bags and films in one machine.The machine capacity of our PTC100 can do
350kg per hour.
Located in Shandong china

11.Ldpe Films Recycling Pelletizing System with shredder From Polyretec Machinery .
The Moldova customer recycles LLDPE Bags and Pe Films.This pelletizing machine is realized to
recycle the printed bags and films in one machine.The machine capacity of our PTC80 can do
250kg per hour.
Located in Moldova .

07 - Why POLYTEC more suitable for your investment?
With Austrian Technology & Made in China
Use our own factories to manufacture waste plastic recycling machines(plastic washing line and pelletizing line) - better quality control
With CE certificate, can meet UL/CE standard
Quick machine service
Intelligent machine control
Low energy consumption, high output
Equipped with a complete water treatment system